Battery knowledge · Recycling and end of life

Closed-loop recycling

Recycling in which the recovered material goes back into the same kind of product, battery metals into new cathodes rather than into steel or other markets. A closed-loop claim can be made per element, per material or per company, and is only as strong as the mass balance behind it.

Example

A closed-loop claim needs enough returned packs

8 t of NMC 622 holds 2907 kg of nickel. 100 returned packs of 34 kg nickel cover it from a chain recovery of 85.5 %.

Only nickel is tested here; the study tests the element that limits the claimed cathode. Production scrap and other recycled feed are outside the claim.

Explore the graph

To make a claimed mass of cathode from returned packs, the packs must hold enough of the limiting element at the recovery the whole route achieves.

Packs needed for the claim
Packs needed for the claimChain recovery of nickel R versus Returned packs. Packs needed; Packs returned. Interpretation follows the graphs.00.5470.625940.751410.8751881Chain recovery of nickel RReturned packs
Packs neededPacks returned (dashed)

8 t of NMC 622 holds 2907 kg of nickel. 100 returned packs of 34 kg nickel cover it from a chain recovery of 85.5 %.

N_needed = m_claim × w_Ni / (m_Ni per pack × R)

Illustrative model. Only nickel is tested here; the study tests the element that limits the claimed cathode. Production scrap and other recycled feed are outside the claim.

Use in Lemonergy

Distinguish recovered material from a qualified product.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Lithium-Ion Battery Recycling

    U.S. Environmental Protection Agency

    Topic background · Battery construction, recycling routes and U.S. waste-management context.

  2. Recycling lithium-ion batteries from electric vehicles

    Gavin Harper et al. · Nature · 2019

    Topic background · Reuse, disassembly and mechanical, hydro-, pyro- and direct recycling routes.