Battery knowledge · Recycling and end of life

Crystallisation

Evaporating a purified solution until a battery-grade salt crystallises out — nickel sulfate, cobalt sulfate, lithium hydroxide — ready to be sold back to precursor and cathode plants.

Also called
evaporative crystallisation, nickel sulfate crystallisation

Example

Recycling and end of life: an example situation

High mass recovery alone does not establish battery-grade purity or refining energy demand.

Read Crystallisation alongside Lithium hydroxide in this context. The lithium chemical required for high-nickel cathodes, which must be fired at temperatures too low for lithium carbonate to react. It is made from spodumene directly or by converting carbonate.

See it in the plant

How lithium is recovered, as a labelled cutaway with numbered steps.
Lithium: how the unit works. Drawn by the Lemonergy recycling study for 100 returned NMC 622 packs of 60 kWh through mechanical + hydrometallurgy. The numbers match the steps below. Redraw it for your own fleet in the recycling study ↗
  1. Concentrate: lithium arrives dilute, in 586 kg of raffinate, so water is evaporated first.
  2. Precipitate: soda ash (sodium carbonate) is added to the hot solution and lithium carbonate crystallises out.
  3. Filter, wash and dry: 2653 kg of lithium carbonate, holding 498 kg of lithium, is bagged: 85% of the lithium that reached this step.
  4. Bleed: the mother liquor, 87.9 kg, takes the rest of the lithium and the sodium sulfate out of the circuit.

Use in Lemonergy

Distinguish recovered material from a qualified product.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Lithium-Ion Battery Recycling

    U.S. Environmental Protection Agency

    Topic background · Battery construction, recycling routes and U.S. waste-management context.

  2. Recycling lithium-ion batteries from electric vehicles

    Gavin Harper et al. · Nature · 2019

    Topic background · Reuse, disassembly and mechanical, hydro-, pyro- and direct recycling routes.