Battery knowledge · Recycling and end of life

Precipitation

Recovering a dissolved metal as a solid by adding a reagent that makes it insoluble — nickel and cobalt as hydroxides, lithium as carbonate with sodium carbonate. Co-precipitating nickel, manganese and cobalt together gives a precursor directly. [1]

Also called
hydroxide precipitation, carbonate precipitation

Example

Recycling and end of life: an example situation

High mass recovery alone does not establish battery-grade purity or refining energy demand.

Read Precipitation alongside Crystallisation in this context. Evaporating a purified solution until a battery-grade salt crystallises out — nickel sulfate, cobalt sulfate, lithium hydroxide — ready to be sold back to precursor and cathode plants.

See it in the plant

How the metals are separated, as a labelled cutaway with numbered steps.
Separate metals: how the unit works. Drawn by the Lemonergy recycling study for 100 returned NMC 622 packs of 60 kWh through mechanical + hydrometallurgy. The numbers match the steps below. Redraw it for your own fleet in the recycling study ↗
  1. Precipitate: alkali is added to 5544 kg of solution until manganese, cobalt and nickel come out together as hydroxides.
  2. Filter: the solid is the mixed hydroxide precipitate, 7664 kg dry. It still has to be refined before precursor production.
  3. Pass on: lithium stays dissolved; 586 kg of raffinate goes to lithium recovery, and 127 kg is bled off to keep sodium and sulfate in check.

Use in Lemonergy

Distinguish recovered material from a qualified product.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Technical references

  1. Recycling lithium-ion batteries from electric vehicles

    Gavin Harper et al. · Nature · 2019

    Technical reference · Reuse, disassembly and mechanical, hydro-, pyro- and direct recycling routes.

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Lithium-Ion Battery Recycling

    U.S. Environmental Protection Agency

    Topic background · Battery construction, recycling routes and U.S. waste-management context.